Power Distribution Board

Overview

The power distribution board (PDB) is designed to use a given 12V 10A supply from the Amiga platform and provide fused and protected 12V and 5V power supplies to the end effectors involved in our subsystems. These power supplies are used in conjunction with four Dynamixel Power Distribution Boards to establish power supplies for the Cutter, Gripper and Left/Right Teleop arms. In addition to this, an emergency stop button is wired in series with the power supply to enable a total power shutdown in case of unsafe behavior.

Each of the four powered device groups have different power requirements. Specifically, the Cutter draws a maximum of 5.2A@12V, the Gripper motors draw a maximum of 4A@12V, and each of the teleoperation arms consists of non-torque-enabled motors which draw 119mA@5V. The fused and protected 12V is used for the Cutter and Gripper motors, and a Pololu 1A@5V step-down voltage converter is used to supply the 5V needed for the teleoperation motors.

Schematic

Board Layout

 

Completed Board

Bill of Materials and Datasheets

Part NameQtyPurposeImageDatasheet
Wago 237-102 2 Position Wire to Board Terminal Block Horizontal with Board 0.197″ (5.00mm) Through Hole6Connections for E-stop, 12V in, 2x 12V out, and 2x 5V outLink
Bel Fuse Inc. 0685H9100-01110-Amp fuse for overcurrent protection at inputLink
Bel Fuse Inc. C1F 525-Amp fuse for overcurrent protection for the Gripper and CutterLink
Bel Fuse Inc. C1F 111-Amp fuse for overcurrent protection for the two Teleoperation armsLink
Stackpole Electronics Inc RMCF1206JT510R3Current limiting resistors for indicator LEDsLink
Stackpole Electronics Inc RMCF1206JT150R1Current limiting resistor for indicator LEDLink
Lite-On Inc. LTST-C230KRKT4Indicator LEDsLink
Bourns P4SMA16A 22.5V Clamp 18.2A Ipp Tvs Diode Surface Mount DO-214AC (SMA)1Reverse and Over-voltage protection, 12V railLink
Littelfuse Inc. SMAJ5.0A1Reverse and Over-voltage protection, 5V railLink
Pololu item #4083, S13V10F515V 1A step-down switching regulatorLink
ZAQW AC660V 10A Plastic Shell Red Sign Emergency Stop Mushroom Push Button Switch1Emergency stop for entire power distribution boardLink