Project Management

Lab Demonstrations

10/15/2015 – Demonstration 1 presented by Bishwamoy Sinha Roy

10/22/2015 – Demonstration 2 presented by Paul Calhoun

10/29/2015 – Demonstration 3 presented by Aishanou Osha Rait

11/12/2015 – Demonstration 4 presented by Rushat Gupta Chadha

11/24/2015 – Demonstration 5 presented by Keerthana Subramanian Manivannan

1/28/2016 – Demonstration 6 (Spring Plans and early Unit Tests) presented by Paul Calhoun

2/11/2016 – Demonstration 7 (Centering Quadcopter in XY below platform) presented by Bishwamoy Sinha Roy

2/24/2016 – Demonstration 8 (Centering Quadcopter in XY below platform) presented by Keerthana Subramanian Manivannan

3/16/2016 – Demonstration 9 (Centering Quadcopter in XY below platform) presented by Aishanou Osha Rait

3/30/2016 – Demonstration 10 (Centering Quadcopter in XY below platform) presented by Rushat Gupta Chadha

4/18/2016 – Demonstration 11 (Centering Quadcopter in XY below platform) presented by Paul Calhoun

Schedule

Our Fall schedule was based on getting certain subsystems ready for the Fall Validation Experiment.  While this had the benefit of being goal-oriented, it built our schedule backwards rather than forwards, trying to fit subsystems that may have taken a longer time than we were giving them into a schedule intended to get a result at a specific time.

Gantt Chart zoomTable 1 – Fall Schedule

Gantt ChartFigure 1 – Gantt Chart of our Fall Schedule

Our schedule is integrated with our progress review (PR) goals, each subsystem we intend to implement or unit we intend to test being a demonstration at the PR.

With our dock functional, our schedule is almost all quadcopter related subsystems being implemented and integrated.  Taking into consideration our scope being decreased from the dock having three different waveforms being summed into its harmonic motion to one, and us no longer having graceful undocking as a requirement, we are still one unit test behind schedule.  This item, A-to-B navigation has been moved to being our first subsystem to be completed for our first PR.  After that, dock motion estimation is our next big hurdle as it may be simple but may also turn out to need different sensors or a new approach.  Finally we will begin on navigation and docking starting with a stationary platform and then a moving one, concurrent with development of our user interface.  We are including two PRs – approximately a month and a half – for integration, logistics delays, unexpected failure modes, and other slips.   While this may at first appear as if it leaves us nothing to demonstrate between PR 10 and SVE, we will be restoring de-scoped requirements to the project if there are no significant delays.

Timeline Progress Review Planned Milestone Actual Milestone Presenter
Late January PR 7 •       Quadcopter motion from Point A to B, Preliminary

•       Palantir Functionality – Fitting and Communication

•       Quadcopter motion from Point A to B, Preliminary

•       Palantir Functionality – Fitting and Communication

Paul Calhoun
Mid-February PR 8 •      Determine position and velocity of platform using CV and sensors

•       Quadcopter maintains hover point in XY Plane

•      Determine position and velocity of platform using CV and sensors

•       Quadcopter maintains hover point in XY Plane

Bishwamoy Sinha Roy
Late February PR 9 •       Stabilization of Quadcopter under the Platform

•       Docking to the platform with the Nicadrone

•       Stabilization of Quadcopter under the Platform

 

Keerthana Subramanian Manivannan
Mid-March PR 10 •       Achieve docking on moving platform •      Quadcopter hovers at a fixed point below platform

•      Palantir outputs correct curve fit to Dock Data

Aishanou Osha Rait
Early April PR 11 •       Testing and refinement

•       All dock motions produce correct outputs – Docks or refuses to dock

•      Quadcopter docks to stationary platform

•      Dock detects successful docking action

Rushat Gupta Chadha
Mid-April PR 12 •       Testing and refinement

•       Quadcopter lands within time limits and with 80% success rate

•       Achieve docking on moving platform

•       All dock motions produce correct outputs – Docks or refuses to dock

Paul Calhoun

 

Table 2 – Spring Schedule

Timeline

Figure 2 – Spring Time Line

To support this, we have 24 unit tests which are detailed in our test plan.  Each one corresponds to a line on our schedule below.

Spring Schedule(1)

Figure 3 – Spring Schedule

We’re currently doing well in keeping up with our planned milestones.  The locking mechanism was delayed, which cascaded down our critical path, but we are still on track to meet all our SVE goals.

Spring Schedule - Final

Figure 4 – Spring Schedule Tracking (Green = Met On Time, Orange = Met Late, Red = Unmet and Late, Purple = No longer being developed)

Test Plan – Spring

Our full test plan including equipment, configurations, and unit tests can be found at our TeamE Spring TestPlan

Spring Validation Experiment

Location: Newell-Simon Hall, Level B

Equipment to be used: DJI Matrice100, Guidance, Designed Platform, Power Supply, Laptop

Capabilities Proved: System determines correct moment to dock, quadcopter docks with platform without collision

Test starting setup: Quadcopter will be on the ground within a 0.25 meter distance from the platform.

 

Full System Test/Check

Action: Place the quadcopter on the ground within .25 m from the platform, start engines, begin autonomous hover

Action: Turn on the power to platform and enter a frequency for platform motion on the Palantir within range of 0.15 to 0.3 Hz)

Result: The frequency of platform motion changes to the input frequency

Result: Motion is detected by sensors and graph is plotted on the Palantir showing that the motion is the desired frequency waveform (i.e. frequency detected is the frequency entered by the user), the lowest point is found by the Palantir

Result/Autonomous Action: The quadcopter will hover a fixed distance below the lowest point platform (within 5 cm accuracy in X-Y plane)

Result: The Palantir will give the quadcopter the time, velocity, and location it must reach to dock. At the appropriate time, the quadcopter will perform the maneuver required, using pressure to ensure a secure connection of the Velcro.

Result: The dock’s IR sensors will transmit a flag to the Palantir telling it that docking is successful and the quadcopter will begin to power down propulsion.

Metric: The velocity of quadcopter with respect to the platform will be less than 50 cm/s when quadcopter is moving up towards the platform

Metric: Quadcopter will remain securely attached to the dock with its propulsion turned off for at least 30 seconds.

Metric: Repeat above steps 5 times with different starting positions and different frequencies of platform. Docking should be successful 80% of the times.

ILRGIF

Figure 5 – Spring Test Plan Flow

 

Test Plan – Fall

 

Fall Validation Experiment

 

Test Facility

Location: NSH Level B, Carnegie Mellon University

Equipment: Quadcopter, Monocular camera, Designed Platform, Laptop, 30V DC power supply

Size of Test Area: 5m x 8m x 4m

Setup:

PLATFORM: The supply to the platform will be turned on. The laptop with serial monitor will be connected to the Arduino board.

QUADCOPTER: The quadcopter will be placed at any arbitrary position within the test area. Smartphone is connected with DJI Go App to the remote controller. The quadcopter and remote controller are powered on. P2P connection will be established between the quadcopter’s SBC and the laptop via WiFi. SSH into the onboard SBC’s shell

Process:

PLATFORM:

  1. Input the frequency of platform motion from the laptop between 0.15 to 0.3 Hz
  2. Platform motion will be detected by the sensors and graphs will be plotted on the laptop showing harmonic motion

QUADCOPTER:

  1. Roslaunch the master.launch file in the dji_code ros package
  2. The quadcopter will prompt the user via the laptop whether to commence or not – type y for the quadcopter to lift-off and hover
  3. Once hover has been achieved, it will prompt you to either TRACK AprilTag or MOVE.
  4. Choose MOVE and it will prompt you for a X,Y position.
  5. Enter a X,Y position within 5m of starting position
  6. The quadcopter will move and land to the allocated position within +/- 3m error
  7. Place the quadcopter above the AprilTag, lift off again and choose TRACK AprilTag
  8. If the AprilTag moves within 0.4m of the previous position the quadcopter should move with it
  9. During any of the above tests, inputs from the remote control will override all other commands
  10. Repeat steps 4 to 9 five times to test repeatability

Success criteria:

PLATFORM: The user input frequency (0.15 to 0.3 Hz) would match the frequency detected by the sensors within an accuracy of 0.05 Hz

QUADCOPTER:

Figure 1: Environment Layout

 

  • Place the quadcopter at starting point as shown in Figure 1
  • Enter (2,3) as the X,Y coordinate in step 6. The quadcopter will land at the target position within 0.3 m accuracy. Circle of 1.6 m will be made around the target position to check the accuracy of landing
  • Test for different X,Y target positions within 5m from starting position. Accuracy of 0.3m will be achieved 70% of the time
  • The quadcopter will follow and hover over the AprilTag when the AprilTag is moved<= 0.4m

 

Fall Unit Tests

Item Location Method Measurement
April Tag Detection Laptop and Bench Tested in varying lighting conditions and changed update times. Looked for detection of April Tag on screen.
April Tag Detection Odroid and Bench Tested in varying lighting conditions and changed update times. Looked for detection of April Tag on screen.
Dock Frequency Control Dock Assembly Run frequency input program Accelerometer on dock platform to find error between input and output
Motor Bench Run motor at varying speeds to find stepper frequency Stopwatch checks and watching the shaft rotation to see how often it made a full turn
Motor gears Bench Run motor with gears attached Stopwatch and observation to find error between input and output
Quadcopter Hover Laptop simulation Simulated code for hover Whether the simulated quadcopter held position in XYZ
Quadcopter Hover Quadcopter Test Facility Ran code on Odroid attached to quadcopter Whether the quadcopter holds position in XYZ
Quadcopter Position Control Laptop simulation Simulated code for A to B motion Whether the simulated quadcopter moves from the starting position to the designated end position
Quadcopter Position Control Quadcopter Test Facility Ran code on Odroid attached to quadcopter Whether the quadcopter moves from the starting position to the designated end position

Table 3 – Fall Unit Tests

Parts list

PartSubsystemCostFunding SourceQuantity
DJI Matrice M100Quadcopter$3300Sponsor1
Guidance SystemQuadcopter$1000Sponsor1
Guidance Connector KitQuadcopter$79.00Sponsor1
TB48D BatteryQuadcopter$199.00 Sponsor1
Spare PropellorsQuadcopter$15Sponsor10
Dock MotorDock$215.00 CMU1
Dock Motor DriverDock$488.00 CMU1
AccelerometerDock$20.00 CMU2
NicadroneQuadcopter$90.00 CMU2
Spare PropellorsQuadcopter$20.00 CMU2
ODROID-XU4Quadcopter$74.00 CMU1
ODROID-XU4 CaseQuadcopter$2.70CMU1
WiFi ModuleQuadcopter$8.00 CMU3
DC Plug Cable Assembly 5.5mm L TypeQuadcopter$1.25 CMU1
USB to TTL Serial CableQuadcopter$9.95 CMU1
AC/DC Adaptor Charger CordQuadcopter$6.99 CMU3
Steel Drive ShaftDock$24.09 CMU2
External Retaining RingsDock$8.25 CMU1
Steel Mounted Ball BearingDock$12.69 CMU3
Key StockDock$4.53 CMU2
Flange Mounted BearingDock$27.39 CMU3
Shaft for CrankDock$8.30 CMU4
Brass Standard Key StockDock$1.78 CMU1
Black-Finish Steel External Retaining RingDock$10.13 CMU1
Frelon-Lined Sleeve-Bearing CarriageDock$41.44 CMU1
Guide Rail, 15mm Wide, for Frelon-Lined Sleeve-Bearing CarriageDock$93.80 CMU1
Matrice Landing Gear KitQuadcopter$19.00 CMU1
Docking Mechanism ElectronicsDock$393.87 CMU1
Quadcopter Leg SparesQuadcopter$99.00CMU4
Quadcopter electronics batteryQuadcopter$33.42CMU1
Quadcopter electronics battery chargerQuadcopter$49.73CMU1
Quadcopter electronics battery cableQuadcopter$10.60CMU3
Linear RegulatorQuadcopter$8.04CMU3
Quadcopter electronics PCB componentsQuadcopter$45.98CMU1

Table 4 – Parts List and Costs

 Issues Log

 

Table 5 – Risk/Issue Log

Risk Management

We are using a modified version of the standard risk management template, with five probabilities and severities, but also five type of action rather than four and an A-E assignment for risk severity.  By doing this, we have more granularity to our risk matrix and a way of expressing our risks that is easier to understand in meetings (A ‘5A’ for example rather than a ’51’).  We aggregated all our risks to a summary chart (see below), and expand on them in a separate page.  By tracking an overview, we can quickly see how many risks we have in any given region.

riskchart-final

Figure 6 – Risk Overview

System Modeling

We’ve also been using a version of System Modeling Language in the Department of Defense Architecture Framework method to track our project’s interface, subsystem, and work breakdown requirements.  By phrasing our system in terms of its activities rather than physical or functional breakdown, we see what the system does and what actions it needs to take to complete those high level capabilities.  The highest level are the capabilities we intend to prove during validation (OV-1), and each layer beneath are activities that support that (OV-2(a-d) ), until a physical layer is reached.  These are supported by our data containers (DIV-2), which represent the data passing between each activity.

 SIDD-OV-1

Figure 7 – OV-1 (High Level Capabilities)

SIDD-OV-2 Dock Quadcopter

Figure 8 – OV-2 (Dock Quadcopter Activity Diagram)

SIDD-OV-2b Rendezvous with Docking Face

Figure 9 – OV-2b (Rendezvous with Docking Face)

DIV2

Figure 10- DIV-2 (Dock Motion Details Container)