PCB Information

First PDR Board

Schematic Circuit Diagrams:

Calculations:

1. State the efficiency of each of your regulators.

Regulator 1:

3.3V/24V = 13.75%

 

Regulator 2:

5V/24V = 20.83%

 

Regulator 3:

12V/24V = 50%

 

2. State the input power used for each subsystem at the maximum rated output.

CPU subsystem:

P_in = P_out/η = (I_out*V_out)/η

= (3.3V*1A)/13.75%

= 24 W

 

Wifi & encoder subsystem:

P_in = P_out/η = (I_out*V_out)/η

= (5V*1A)/20.83%

= 24 W

 

Lidar subsystem:

P_in = P_out/η = (I_out*V_out)/η

= (12V*2A)/50%

= 48 W

 

Motor subsystem:

P_in = P_out = I_out*V_out

= 24V*10A

= 240 W

 

3. State the total system efficiency at maximum rated output.

η_total = P_out/P_total

= (3.3V*1A+5V*1A+12V*2A+24V*10A)/(24W*2+48W+240W)

= 272.3W/336W

= 81.04%

 

PCB Layout:

 

Second PDR Board

In our system, as we plan to distribute several wireless temperature sensors in our test field to collect ground truth data, we need to power three WiFi gateways that connect to ground truth sensors to read the ground truth data. Apart from the three WiFi gateways, we also need to power a RTK GPS base station that helps UAV get higher localization accuracy.

 

These systems are powered by a Li-Po Battery for its portability and the detailed description of the systems and the power source including voltage range, continuous current, the regulation requirement is listed in the following table.

 

Table 1. Power sources and Subsystems list

Power source/ subsystem  to be powered

Specifications Voltage range Continuous

Current

Peak Current Regulation required?

WiFi Gateway to access ground truth temperature sensors

DC 5V

2A

DC 5V

2A Not listed Yes

RTK GPS Base Station

DC 5V

35mA

DC 5V

35mA

Not listed

Yes

Li-Po Battery 3 Cells

3.7-4.2V for each cell

DC 11.1V – 12.6V 218 A

Not listed

Schematic Circuit Diagrams:

 

 

Efficiency Calculation:

Input Voltage: 12V (3-cell LiPo battery, 11.1V ~ 12.6V)

 

Wifi Gateway Subsystem:

Efficiency: 39.7%~45.0%

Output Voltage: 5V

Continuous Output Current: 2A

 

RTK GPS Subsystem:

Efficiency: 39.7%~45.0%

Output Voltage: 5V

Continuous Output Current: 35mA

 

Heat Dissipation Calculation:

 

1. For the WiFi gateway subsystem regulator:

Ground current ~1% I_out

Thermal Resistance TO-263: θ_JC = 2°C/W

Max operating junction temperature T_Jmax =  125°

 

Power dissipation:

P_D = I_out(1.01(V_in-V_out)) = 2A(1.01*(12V-5V)) = 14.14W

Junction temperature:

T_J = (θ_JC*P_D)+T_A  = 2*14.14W +25 = 53.28°C

T_J < T_Jmax

 

2. For RTK GPS Base Station subsystem regulator:

Ground current ~1% I_out

Thermal Resistance TO-263: θ_JC = 2°C/W

Max operating junction temperature T_Jmax =  125°

Power dissipation:

P_D = I_out(1.01(V_in-V_out)) = 0.035A(1.01*(12V-5V)) = 0.2475W

 

Junction tempreture:

T_J = (θ_JC*P_D)+T_A  = 2*0.2475W +25 = 25.495°C

T_J < T_Jmax

 

PCB Layout: